FluxFresh™ Pilot
Bridging Research and Industrial Production
FluxFresh™ Pilot is a pilot-scale processing system designed to validate process performance, optimize operating parameters, and reduce scale-up risk before full-scale implementation. It provides engineers and researchers with a reliable platform to evaluate field-assisted processing technologies under realistic operating conditions.
• Liquid Food Sterilization — Especially suitable for neutral protein beverages and liquid egg products.
• Sauces & High-Viscosity Foods — Suitable for viscous products and foods containing large particles.
• Enzyme Inactivation & Extraction — Applied to active extracts and related processing.
• Wastewater Treatment — Applicable to high-salinity organic wastewater treatment.
• Pharmaceutical & Fine Chemical Processing — Supports controlled thermal processing and synthesis.
• Biomass Processing — Suitable for hydrolysis and degradation of agricultural and forestry biomass slurries.
• Non-Contact Volumetric Heating — No electrodes directly contact the product.
• Uniform Liquid–Solid Heating — Liquid and solid particles can be heated simultaneously.
• Adjustable Process Parameters — Electric field strength, frequency, power, and throughput can be customized.
• Fast Heating Response — Rapid temperature rise during continuous-flow processing.
• Flexible Configuration — Pipe diameter and treatment height can be customized for different applications.
• CIP & Production-Line Integration — CIP compatible, OEM supported, and easy to integrate into production lines.
Non-Contact Heating Through an Induced Electric Field
FluxFresh™ consists of a magnetic circuit assembly and a power supply unit. An oscillating magnetic field induces a strong electric field inside the continuously flowing product, enabling non-contact volumetric heating without electrodes touching the product.
Electric field strength, frequency, and power can be adjusted to suit different materials and processing requirements. During treatment, liquid and solid particles are heated simultaneously, helping reduce the temperature difference between phases.
Oscillating Magnetic Field → Induced Electric Field → Volumetric Heating → Continuous-Flow Processing
Performance
Specifications
Parameter
Specification
Input Power
10–50 kW
Induced electric field
20 ~ 240 Vpp/cm
Magnetic field
1 kHz ~ 100 kHz
Throughput (Liquid)
10–500 L/h
Temperature
RT ~ 130 °C
Temperature rise rate
0 ~ 3 °C/s
Pressure Range
Up to 10 MPa
Control System
PLC + HMI
System Configuration
Skid-mounted / Modular
Data Logging
Yes
Key Benefits
Validate Your Process Before Full-Scale Investment
Reduce uncertainty by evaluating performance under realistic operating conditions.
Optimize Operating Parameters With Real Production Data
Identify the best processing conditions before industrial implementation.
Reduce Development Time and Scale-Up Risk
Accelerate technology transfer from laboratory research to production.
Improve Process Efficiency and Product Quality
Achieve stable and consistent processing performance.
Flexible System Configuration for Various Applications
Adapt the platform to different products and process requirements.
Seamless Transition From Pilot to Industrial Scale
Create a reliable pathway toward commercial production.
Related Resources
Explore how FluxFresh™ Pilot supports process evaluation and optimization.
Application Note: Pilot-Scale Validation of IEF Processing
Learn how to bridge laboratory innovation and industrial implementation.
White Paper: Scale-Up Strategies for Field-Assisted Processing
Discover how pilot validation accelerates technology commercialization.
Case Study: From Pilot to Production: Success Story
Download the complete product information.
Brochure: FluxFresh™ Pilot Overview